This guide to powder coating equipment is designed to assist anyone in learning about the powder coating industry if they plan to powder coat but are unsure where to start. Whether you’re simply wondering about expert powder coating or prepared to install your coating line, this brief review will offer you the fundamental information you require to get started.
Powder coating is a technique of coating in which a mixture of finely powdered particles of resin and pigment is electrostatically deposited onto your material surface. The majority of the time, items that are powder coated have a homogeneous, high-quality, durable, and appealing finish that undoubtedly lasts a long time.
The full powder coating usage assists entrepreneurs who give this form of coating. The processing period of powder coating is greatly reduced relative to other surface coatings. The operating costs are also cut by a considerable percentage, keeping the powder coating procedure affordable. Also, it does not provide health dangers to operators or threats to the surrounding since its powder has no hazardous ingredients or contaminants.
Given these perks, powder coating could undoubtedly be extremely beneficial to you. To eventually start your powder coating business, you must obtain the following powder coating supplies and equipment.
Powder Spray Booths and Powder Guns
A specialized Powder Spray Gun is nearly often used to apply powder coating. The powder needs to be electrostatically loaded for powder coating to function properly. This charge may only be applied with a spray gun for powder painting. The powder is fed into the gun via a hopper or straight from the box; it is stored using compressed air.
A dense cloud of powder is released from the gun by compressed air. An electrostatic charge is applied to the powder since it leaves the firearm. When the piece is charged, the powder cloud surrounds it and adheres to the ground part’s surface, which is why the powder coating equipment is very easy for fresh operators to employ.
A professional-grade powder gun is always advised because they are more dependable and produce superior outcomes. A powder coating gun is necessary if you plan to powder coat. On the marketplace, a variety of powder spray guns are accessible.
Once you sprinkle powder, some of it will miss your items and land on the ground or in the air. Overspray is the term used to describe this remaining powder. When you get one, you’ll require a location to use the powder gun. Among the purposes of the Powder Spray Booth is to keep the overspray away from your workspace.
Powder Curing Ovens
The last step is to put your goods inside a Powder Curing Oven that has been particularly made after it has been powder coated. The coated items are subjected to carefully heated air for a predetermined time. Normally, they function between 325°F and 450° F. The temp stabilizes after the oven reaches the desired degree. The pieces are removed after the curing process and left to cool before handling.
Ovens often use electric heating components or a heating system powered by LP or natural gas. These more traditional ovens primarily rely on warm air passing over the components for convection curing. Some ovens employ infrared transmitters to heat the coated pieces’ surface, but electric- or gas-powered ovens could be expensive to purchase and maintain.
The coated pieces’ shape, size, and hardness affect how long the powder lasts. A 20′ piece of heavy-walled pipe may require more than an hour to cure properly, whereas a tiny, light-gauge bracket can completely cure in as little as 10 minutes.
Powder Coating Materials
After buying the spraying apparatus and curing oven, it is time for you to locate the appropriate powder coating colors and other pertinent components. Remember that blending pigments is typically only done when the colors are variations of black, cream, white, and grey.
Therefore, you must buy and select the appropriate color for the task if your customer sends a specific shade. Other supplies include paint strippers, washing solutions, and masking tools for uncoated regions.
You can launch and expand your powder coating firm by acquiring this equipment, sufficient space, and necessary licenses and permissions. You may always contact experts to learn more about operating a powder coating firm. Inquiries and requests from clients regarding powder coating are always welcome.
Take away
Hopefully, this guide on powder coating equipment has provided you with the fundamental information you need to understand what powder coating is, how it’s carried out, and what you’ll need to establish your first powder coating line. The team at Ramseier Koatings can assist! Please call experts if you have any questions.